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Em-Grout R - Cement Based, High Strength, Non-Shrinking, Fast Setting Plastic Mortar

Description
Em-Grout R is cement-based, single-component, fast setting, non-shrink repair mortar developed for ensuring high compressive strenght within short period of time.
Usage Areas
• Floor, foundation and field concrete,
• Curtains, girders and columns,
• To repair reinforced concrete elements with thin and thick reinforcement,
• In mounting rail bottoms,
• In the joints of prefabricated elements.
• All types of engineering buildings such as metro, tunnel, dam, motorways and port.
Advantages
• It is easy to apply. It will be ready to use by the addition of water.
• Has high plasticity.
• It can be used to ensure resistance to high speed.
Application
• The area to be treated should be clean and in good condition.
• The surface to be treated should be free from cement foam,dust and any other substances which may impede adherence.
• Absorbant surfaces should be saturated with water beforehand.
• There shouldn’t be any puddling or water drops.
• Having poured water into a clean container first, grout shouldbe added in powder form.
• 25 kg of EM-Grout R is mixed with 3,5 liters of water for a plastic consistency and with 4 liters of water for a more fluid
consistency. (The amounts may change depending on weather conditions.)
• It must be mixed with a low speed mixer for 2-3 minutes.
• After 1-2 minutes, it must be mixed once more, again with a low speed mixer and for 2-3 minutes.
• The mixture prepared should be placed within 20 minutes.
• No water should be added once the material is in reaction.
• Once it is solidified it should be continuously cured with water.
• It is not possible to use solidified mixture by adding extra water.
• The thickness of the placement should be 10-15 mm in a single coat. For the applications thicker than 50 mm, aggragate with a calibre of max. 12 mm must be added in an amount of 30%.
Consumption
20 kg/m2
Powder density in dry form: 1,70 kg/lt±2%
Packaging
Net: 25 kg Kraft bag

48 Bags / Pallet

PROPERTY

STANDARD

RESULT

COLOR

 

GRİ

PRESSURE STRENGTH

TS EN 196

1 hour : 20 N/mm2

24 hours : 45 N/mm2

28 hours : 65 N/mm2

BENDING RESISTANCE

TS EN 196

28 hours : 8 N/mm2

BOND STRENGTH

TS EN 1542

28 hours : 2 N/mm2 (to concrete)

28 gün : 2 N/mm2 (to steel)

ELASTICITY MODULUS

 

       28 days : 20 kN/mm2

APPLICATION THICKNESS

 

10 mm - 50 mm

SURFACE TEMPERATURE

 

(+50C) - (+300C)

SERVICE TEMPERATURE

 

(-200C) - (+4000C)

POT LIFE

 

7 min. at (+200C)

CURING TIME FOR PEDESTRIAN TRAFFIC

 

1 hour at (+200C)

FULLY CURING TIME

 

28 days at (+200C)

MIXTURE DENSITY

 

2,20 kg/lt

SHRINKAGE RATE

 

≤0,2 mm/m

GRAIN SIZE

 

0 – 3 mm

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